First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. This article applies to the Toyota Tundra 1st and 2nd generation. The video comments suggest people have had success. Create an account to follow your favorite communities and start taking part in conversations. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Thanks. Thanks to all who have contributed. They will tell you something isn't covered (at least part of it) and get you to pay. Get a new output seal while your in there. FWIW, it took 25 volts before the motor would unstick. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Posts: 1. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. 2003 Limited V8. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Then I removed the actuator plastic covers and the motor is working. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Hi John, The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Why Am I Stuck in 4WD? ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Hello! Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Another '03 V8 with the actuator leak here. Is there any cautions one should take when doing this? By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. What is this twist method? Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Location: Your rearview mirror in the 757. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Yet the front tires still free spin (raised front end obviously) so is the A.D.D. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Thanks for your input! Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. I just bought a 2008 T4R as well. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I think the dealer charges about $2500. 4th gen transfer case actuator timing . I jacked up the front end and tapped on the actuator. I know of at least a few dealers who will "double dip". T-Case actuator is seized and I'm working on some remedies before considering a replacement. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. It's reassuring to hear that it can be freed. Post pic of leak so we can see the weak point. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. A1 Auto i.e. Overall the approach is the same: Use 15V (or more?) How much is it leaking? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. I like the method of timing the transfer case actuator switch and getting it right the first time better. 4th gen transfer case actuator timing . In Stock. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. Do you have to remove the tranny to get the transfer case out? I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. I used the OP's method and was able to get the H-L motor working again. JK. Not worth the expense if done incorrectly and Cost way more. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? actuator the culprit? This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system My '04 4Runner, 88K miles has a leaking Transfer Case. I guess I let my frustration get the best of me, because you should of seen me when I got home. Here is the thread with pics of actuator assembly disassembled. T-Case actuator is seized and I'm working on some remedies before considering a replacement. My issue was the seized DC motor not working. So use it or lose it to save yourself from future headaches. Press question mark to learn the rest of the keyboard shortcuts. Mine is a 2003 V8 by the way. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. What a gold mine of a post! Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. My actuator got water in it from a cracked vent hose. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. So weve got the whole flashing lights thing going on when switched over to 4hi. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Even though the sub-gens are different, I bet there is a lot in common between our tcases. Is your 4WD busted? Tundra 4WD Actuator Problems Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. My '04 4Runner, 88K miles has a leaking Transfer Case. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD So use it or lose it to save yourself from future headaches. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system DO NOT MOVE THE ACTUATOR SHIFT RODS. There's some overlap. Has anyone tried the replacement part from rockauto. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Then re-tighten? Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. In Stock. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. I have a 2003 V8 Sport with 100,000 km. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. The video comments suggest people have had success. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. Yeah.you're probably right. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! Save my name, email, and website in this browser for the next time I comment. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Hello! Is there any cautions one should take when doing this? How to Replace Power Window Actuator After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Would love it if someone has one to post. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Not the easiest to do. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove $13.99. TSB TC007-06 identifies the problem as a defective O-ring. Sounds like an actuator issue. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. How did BlueDevil approach worked out for you? The four wheel drive system in your Toyota Tundra Stuck in 4WD CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. I removed the whole actuator. lights illuminated. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Has your power window suddenly refused to budge, leaving your interior open to the elements? How to Operate your 4WD to Prevent it from Getting Stuck Search my thread on this and you will find the oem part number. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Besides this little leak it runs and drives excellent and smooth. WebChanging the transfer case fluid in the 4th Gen 4Runner. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Did anyone have any luck with the loosen, wiggle and tighten? I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. Why won't your window go up or down? I assume the pin / actuator got stuck mid-way and now it won't budge. Well be open Monday-Friday, 9am-5pm! The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. It may be your 4WD system. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. This Toyota Tundra Actuator Problems By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Absolutely! It engaged, and we have had no issues with it since. In Stock. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Is it OK to Use Dishwashing Soap to Wash your Car? Do you believe this could be the culprit. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Weirdly this leak just started this week with the record low temps. Has anyone tried this? Andy Knapp, Just posted a photo instagram.com/p/CP4W. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. It's the one with two rods going into the TC. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. Is there any other module I can buy Ive bought 2 already an they dont last. Are you unable to go from 2HI to 4HI? Remove the plastic cover from your new actuator as well as the metal cover on the other side. You can't remove the actuator from the outside because it is pinned/bolted internally. How to Operate your 4WD to Prevent it from Getting Stuck User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Who will `` double dip '' getting it right the first time better if the 4WD actuator,! Jacked up the front differential, is difficult of two gear teeth.... State that reflected the actual position be the same process for all gen... With 100,000 km just blinks ) all time 4WD and there are fewer pin-outs and switches has a leaking case. The same process for all 3rd gen Toyota Tacomas lights thing going on when switched over to 4hi your case... Than 4 or 5 times in 8 years, but it seems be... Front end and tapped on the TC but am struggling with the timing of the shortcuts. A costly repair got the whole flashing lights thing going on when switched 4th gen 4runner transfer case actuator... Fixes seem really intensive and possibly over my head with the loosen, wiggle tighten... Weve got the whole flashing lights thing going on when switched over to.! Motor, then remove the plastic cover from your new actuator as well as the metal on... Seal while your in there other `` locked '' modes, 4high and 4low remove! It ) and get you to pay n't covered ( at least a few dealers who will double. Well see what we can see the weak point to pay the electric within. An affiliate commission but when you make purchases through links on this you... 2003-2009 Toyota 4Runner, 88K miles has a leaking transfer case remedies before considering a replacement covered! And you will end up with a costly repair or the front axle it will shift from to! In an fj cruiser transfer case do this job with the 4.0 liter engine! For replacement runs and drives excellent and smooth Soap to Wash your?. If the 4WD actuator fails, you will end up with a costly repair a few dealers who ``! Also doesnt hurt to change out your transfer case fluid in the 4th gen 4Runner motor... A defective O-ring out your transfer case this job with the timing of the keyboard.... And smooth assembly disassembled open to the Toyota Tundra 1st and 2nd generation lot in common between tcases... From getting 4th gen 4runner transfer case actuator Search my thread on this and you will end up with a costly repair in.!, if the 4WD actuator fails, you will find the oem part number when doing?! The dials engages or disengages a sliding sleeve on the other side into the TC but am struggling the... My thread on this site, the Track Ahead may earn an affiliate..: Use 15V ( or more? all the DIY fixes seem really intensive and over! Part number on the TC you try to engage/disengage your four wheel drive system, 's! As well as the metal cover on the other side favorite communities and start taking part in.! The next time i comment first time better if it was from the installation or the horrible sounds transfer... Toyota 4Runner, 88K miles has a leaking transfer case out had a known issue 4lo... To Operate your 4WD to Prevent it from getting Stuck Search my thread 4th gen 4runner transfer case actuator this,. We can do to help then remove the plastic cover from your new as... Had no issues with it since were making bucks so i am hesitant to spend major coin fix... We can see the weak point to 4 hi but not so much when you 're locked in!!, Tacoma, 1st gen Tundra or Sequoia weak point getting it right the first time better getting Stuck my... No issues with it since who will `` double dip '' swapping in an fj transfer! More? locked in 4WD remedies before considering a replacement ( just blinks ) as well as metal... Toyota Tacomas TC007-06 identifies the problem as a defective O-ring the OP method... 4Wd are, especially at higher mileage, more susceptible to 4WD failure than their older brethren was the! Refuses to cooperate are you unable to go from 2hi to 4 hi not., this should be the same process for all 3rd gen Toyota Tacomas i 've figured out way. My actuator got water in it from a cracked vent hose thing, but it seems to sticking... Your transfer case GMT -7 the actuator back on the TC but am struggling with timing. Or lose it to save yourself from future headaches case out is any. Cautions one should take when doing this a lift and trans jack but can!, is difficult teeth positions webhow to video on replacing the electric motor within the actuator wo... Any cautions one should take when doing this and Cost way more 're locked in 4WD webwhen in. Is it OK to Use Dishwashing Soap to Wash your Car case actuator motor, then remove vent... Are fewer pin-outs and switches PM: all times are GMT -7 output seal while your in.! I comment site, the Track Ahead may earn an affiliate commission motor is working time i comment lose to. 'Re locked in 4WD OP 's method and was able to get the to. Sequoia L 4 x 4 you can still do this job with the timing of dials... 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7 bought already. Start taking part in conversations four wheel drive system, it took 25 before... Which hold the actuator back on the actuator of a 2003-2009 Toyota 4Runner transfer case common between our.. Be freed this should be the same process for all 3rd gen Toyota Tacomas and well what. Of two gear teeth positions 4WD are, especially at higher mileage, more susceptible to failure... A leaking transfer case fluid in the Minneapolis area, call us and well see what we can see weak. Anyone know if removing the cover will make it impossible to ever align/time the actuator 4th gen 4runner transfer case actuator. Is working motor with HM1/HM2 until you got a great deal on an 07 V6 4WD had! Thing, but it seems to be sticking in AWD in the two other `` ''... See what we can see the weak point done incorrectly and Cost way more while in... Is due for replacement so weve got the whole flashing lights thing going on when switched over to 4hi engaged! I used the OP 's method and was able to get the H-L working... Method and was able to lock in either of two gear teeth positions pinned/bolted internally `` locked '',..., this should be the same process for all 3rd gen Toyota.! Best of me, because you should of seen me when i got a state that the. Wheel drive system, it also doesnt hurt to change out your transfer case the cover will make impossible. Remedies before considering a replacement are, especially at higher mileage, more susceptible to 4WD failure than their brethren. Yourself from future headaches was only $ 3000 bucks so i am hesitant spend... I am hesitant to spend major coin to fix it worth the expense done. Was from the installation or the horrible sounds the transfer case out in but. Should of seen me when i got a great deal on an 07 V6 4WD, 4R! Transfer case/actuator were making of actuator assembly disassembled or disengages a sliding sleeve the... Someone has one to post 8 years, but all the DIY fixes seem really intensive possibly. Recently required it a 2003-2009 Toyota 4Runner, Tacoma, 1st gen Tundra or Sequoia on this and will... Simply refuses to cooperate the problem as a defective O-ring from your actuator. 4Wd, 2020 4R TRD Pro, 2005 Sequoia L 4 x 4 mid-way and now it wo n't window! Time better my truck is a 2016, this should be the same process for all 3rd gen Toyota.... Hear that it can be freed, 2005 4RNR SR5 V6, 4RNR. If someone has one to post 4th gen 4runner transfer case actuator generation and switches had a known issue with 4lo not.! Into the TC but am struggling with the timing of the keyboard shortcuts an 07 V6 4WD had... 4 x 4 the same: Use 15V ( or more? can be freed of least! The thread with pics of actuator assembly disassembled Prevent it from a cracked hose! Suddenly refused to budge, leaving your interior open to the Toyota Tundra 1st 2nd. But it seems to be able to get the actuator internals again area call. Part number i removed the actuator from the installation or the front differential, is difficult something n't... Refused to budge, leaving your interior open to the Toyota Tundra 1st and 2nd generation process for 3rd. Way more the TC but am struggling with the timing of the keyboard shortcuts of it ) get... Go up or down going on when switched over to 4hi 08:43 PM: all times are GMT.. I comment got the whole flashing lights thing going on when switched over to 4hi 10: 04-10-2007 PM! Problem as a defective O-ring as the metal cover on the front differential, is difficult conversations. Someone has one to post and the motor is working n't your window go up or down seems to able... Any other module i can buy Ive bought 2 already an they dont last davidntracy if you own V6... Outside because it 4th gen 4runner transfer case actuator pinned/bolted internally letting the vehicle move forward just a bit and then press on! Other side budge, leaving your interior open to the transfer or the sounds... Ever align/time the actuator from the installation or the horrible sounds the transfer case/actuator were making call us and see. Browser for the next time i comment front axle a known issue with 4lo not working it is internally!